Introduction
In the meat processing industry, final carcass hygiene is nonnegotiable. Before hot carcasses enter the chilling room, a thorough, highpressure wash is essential to remove residual hair, blood clots, bone dust, and minced meat – not only to meet food safety standards but also to extend shelf life and prevent oxidation.
Qingdao Zhong Bang Hao Tong Machinery Co., Ltd. – a trusted manufacturer of Cattle Slaughtering Equipment since 2009 – presents our advanced Cattle HighPressure Carcass Showering System. Designed for integration into highcapacity cattle abattoirs, this system delivers automated, watersaving, and crosscontaminationfree cleaning, ensuring your final product is pristine and marketready.
How It Works
Our system works in perfect synchronisation with your existing carcass conveyor line. It comprises a stainless steel frame and housing, a driven conveyor chain with an integrated spraying mechanism, highpressure water pumps and stainless steel piping, photoelectric sensors for automatic start/stop, pneumatic sliding doors that open and close without touching the carcass, and an adjustable tensioning device for smooth vertical movement of spray nozzles.
When a split carcass enters the washing zone, sensors trigger the spraying cycle immediately. The nozzles move up and down along the carcass, delivering highpressure water from top to bottom. The spraying duration is adjustable between 15 and 25 seconds per cycle. As the carcass exits, the spray stops automatically, and the pneumatic doors close – all without human intervention.
Key Benefits – Why Choose This System?
Superior Cleaning Performance – Four spray nozzles on each side (eight in total) ensure 360° coverage, removing all visible contaminants including hair, blood, and meat residues.
Water & Cost Savings – Unlike traditional continuousspray systems, our sensorbased ondemand spraying reduces water consumption dramatically. You pay only for what you actually use.
No CrossContamination – Carcasses never touch each other or the machine. The pneumatic doors eliminate physical contact, maintaining strict hygiene throughout the process.
Automatic & LabourSaving – Fully automated operation reduces manual labour and human error, increasing overall line efficiency and allowing your staff to focus on other critical tasks.
Built for Harsh Environments – Reliable operation from 10°C to +40°C and voltage fluctuations of 380V ±15% makes this system suitable for any slaughterhouse condition.
Durable & Hygienic Materials – The entire construction uses 3mm stainless steel, with 50×50×3 stainless steel square tube frames, 16mm round bar limiters, and 6point (DN20) stainless steel water pipes. Easy to clean and highly corrosionresistant.
Adjustable Spray Duration – You can finetune the wash cycle between 15 and 25 seconds to match your throughput and cleaning requirements.
Seamless Integration – Designed to work with our carcass transfer conveyor, but can also be adapted to most existing conveyor lines with minimal modification.
Technical Specifications at a Glance
Materials: Entire unit is stainless steel, with 3mm plate thickness. The frame uses 50×50×3 stainless steel square tubes, limiters are 16mm stainless steel round bars, and water pipes are 6point (DN20) stainless steel.
Power & Voltage: Operates on 380V / 50Hz / 3phase power, with total power consumption of 3.5kW for the main drive plus 1.1kW for the pump.
Dimensions: The machine measures 1800mm in length, 2260mm in width, and 4550mm in height, with an approximate weight of 2 tons.
Operating Conditions: Ambient temperature range from 10°C to +40°C, and voltage tolerance of ±15% ensures stable performance even in unstable power grids.
Spray Cycle: Each cleaning cycle lasts between 15 and 25 seconds, adjustable via the control panel.
Drainage System: A bottom water collection pan is positioned 400mm above the floor, with a DN100 drain outlet connected to a stainless steel drainage trough (complete with a grate).
Certification: The system is CE compliant, meeting international safety and quality standards.
Applications
This system is an indispensable part of any cattle abattoir equipment lineup. It is ideal for:
Largescale cattle slaughterhouses processing 50100+ head per hour;
Meat processing plants requiring highstandard final carcass rinsing;
Integrated beef production lines where hygiene and efficiency are paramount;
Exportoriented abattoirs that must meet international food safety regulations, such as HACCP and EU standards.
Why Partner with Qingdao Zhong Bang Hao Tong Machinery?
Over 15 years of specialised experience in slaughterhouse equipment manufacturing, established in 2009.
Fullrange supplier – We provide complete solutions for pig, sheep, cattle, and poultry processing lines, as well as auxiliary equipment.
Global footprint – Our equipment is exported to dozens of countries and regions, trusted by major meat processors worldwide.
Quality assurance – Every machine undergoes strict factory testing and carries CE certification.
Customisation – We can tailor dimensions, spray parameters, and conveyor interfaces to your specific layout and capacity requirements.
Aftersales support – We provide installation guidance, commissioning, and spare parts supply to ensure longterm reliable operation.
